Professional High Bulk Cupstock Paper Manufacturer

 

Freeway Paper Co., Ltd. was founded in 2001, the initial stage to deal with a variety of printing, packaging paper, such as white cardboard kraft paper, coated paper, double-glued paper, etc., after 2010 to the transformation of packaging materials based on paper products to meet the pharmaceutical factories, food factories, etc., the majority of customers on the high standard of product packaging needs!

 

 
  • Cupstock Base Paper
    Grammage: 150 160 170 180 190 210 220 230 240 250 270 280 300 320g/㎡
    Roll width: 787, 889, 770, 870, 1000, 1200 (mm), customized between 210mm-2200mm
    Roll diameter: 1000mm-1100...
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  • Cup Board Paper
    Grammage: 150 160 170 180 190 210 220 230 240 250 270 280 300 320g/㎡
    Roll width: 787, 889, 770, 870, 1000, 1200 (mm), customized between 210mm-2200mm
    Roll diameter: 1000mm-1100...
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  • Cupstock Raw Material
    Grammage: 150 160 170 180 190 210 220 230 240 250 270 280 300 320g/㎡
    Roll width: 787, 889, 770, 870, 1000, 1200 (mm), customized between 210mm-2200mm
    Roll diameter: 1000mm-1100...
    view more
  • High Bulk Cup Paper
    Grammage: 150 160 170 180 190 210 220 230 240 250 270 280 300 320g/㎡
    Roll width: 787, 889, 770, 870, 1000, 1200 (mm), customized between 210mm-2200mm
    Roll diameter: 1000mm-1100...
    view more
  • High Bulk Cupstock Paper
    Grammage: 150 160 170 180 190 210 220 230 240 250 270 280 300 320g/㎡
    Roll width: 787, 889, 770, 870, 1000, 1200 (mm), customized between 210mm-2200mm
    Roll diameter: 1000mm-1100...
    view more
  • Uncoated Cupstock Paper
    Grammage: 150 160 170 180 190 210 220 230 240 250 270 280 300 320g/㎡
    Roll width: 787, 889, 770, 870, 1000, 1200 (mm), customized between 210mm-2200mm
    Roll diameter: 1000mm-1100...
    view more
 
Why Choose Us

Production Capacity

The factory covers an area of 23,000 square meters, with an annual output of 80 million pill boxes and food cartons, 60 million paper cups, 2,000 MTS paper cups, 20 million paper handbags, 150 billion instant noodle bowl lids and other plastic food packaging bags.

 

Technical Certification

Freeway's partner paper mills have obtained ISO9001 quality system certification, ISO14001 environmental system certification, ISO18001 occupational health and safety system certification, SGS forest certification, PEFC forest certification, China Environmental Labeling Product Certification.

Advanced Equipment

The company has introduced the international advanced 6+1 full-opening 164 large-format offset press from Germany, 7-color plus light full UV offset press from Germany, Heidelberg CTP from Germany, etc. There are also label printing machines, quality inspection machines, inkjet printers, quality inspection machines, box gluers and so on.

Production Market

The range of export products covers Europe, the United States, Southeast Asia, South America, the Middle East, Africa and other markets, with annual sales amounting to 37 million U.S. dollars.

 

 

 

Technical Specifications

Basis Weight

180-250gsm

Caliper

350-550μm

Smoothness

≤0.8μm (PPS)

Stiffness

110-150 mN

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Advantages of High Bulk Cupstock Paper
 

Water Resistance

 

High bulk cupstock paper is manufactured with a coating that prevents liquid penetration.This feature ensures that when paper cups come into contact with liquid, the paperboard doesn't degrade or shrink.

High Durability and Strength

 

High bulk cupstock paper is highly durable, making it suitable for hot beverages as wel. The inner surface of the paper cups is reinforced with a special coating to prevent deformation caused by hot drinks.

Flexibility and Shape Retention

High bulk cupstock papers has the flexibility needed for processes like rolling, bending,and folding in cup manufacturing. This property ensures that cups maintain their shape during production without difficulty.

Eco-friendly Properties

 

High bulk cupstock papers is generally made from recyclable materials and stands out as an eco-friendly option. Moreover, the use of biodegradable coatings can further reduce its environmental impact.

 

Cup Board Paper

Application of High Bulk Cupstock Paper

 

 

Beverage Cups

The most common application of high bulk cupstock paper is in the production of beverage cups. These include coffee, tea, and cold drinks, among others. This ensures the drink’s temperature is well retained and the cup's structural integrity is not compromised.

Soup Containers

Besides beverage cups, high bulk cupstock paper for crafts also manufactures sturdy containers for hot soups. It is designed to withstand heat and moisture. This makes it ideal for take-out soup containers.

Ice Cream Cups

High bulk cupstock paper is used to create ice cream cups that hold moisture and prevent sogginess. These include sundaes, cones, and cups. The paper's ability to retain its shape and keep the ice cream at the desired temperature contributes to a better customer experience.

Food Containers

High bulk cupstock paper can also be used to create containers for take-out food. It’s lightweight yet durable enough to hold various meals without leaking or getting soggy. The versatility of High Bulk cupstock paper makes it suitable for packaging everything from salads to pasta dishes.

Custom-Branded Cups

High bulk cupstock paper allows businesses to print custom designs, logos, and promotional messages directly onto their cups. This not only serves a functional purpose but also aids in marketing.

 

Production Process

Raw Material Supply: High-quality virgin wood pulp or a mix of virgin and recycled pulp is chosen to ensure strength, stiffness, and printability.

 

Pulp Preparation: Pulp is refined, cleaned, and adjusted for the desired fiber properties to achieve bulk and rigidity.

 

Coating Application: The coating process is performed with polyethylene or wax coating to make the paperboard waterproof.

 

Sheet Formation: The pulp slurry is evenly distributed on the paper machine’s forming wire to create a uniform paper web.

Pressing

The web passes through press sections to remove excess water while maintaining bulk and stiffness.

Drying

Controlled drying on steam-heated cylinders ensures dimensional stability and preserves high bulk.

Finishing

The finished cupstock paper is wound into reels or sheets, inspected for quality, and prepared for downstream cup manufacturing.

 

Types Of High Bulk Cupstock Paper Printing Processes

Digital Printing

A modern technique that covers a range of different techniques including the inkjet printing and laser. A great option for small run jobs as the requests can be made for as little as one print.

Flexo Printing

Flexo printing is a type of relief printing that uses flexible plates made of rubber or photopolymer to transfer ink to the printing substrate. Flexo printing is ideal for large print runs, as it can produce high-quality prints quickly and efficiently.

Offset Printing

Offset printing is a printing technique that involves transferring an inked image from a plate to a rubber blanket and then onto the printing substrate. The ink is transferred to the substrate through a series of rollers, resulting in a high-quality print with sharp details and vibrant colors.

 

Order Process

 

Contact with us through email or other communication modes about paper Gram, Size, Design, Quantity, Payment term, Delivery time.

Confirm all detail , sign PI.

Make deposit or open LC.

Factory Produce.

If need (After product finished, Doing certificate upon customer's requirement).

Make an Updated PI based on the real quantity and negotiated the shipping plan .

Factory arrange shipment.

Express original documents to customer for custom clearance OR doing telex release.

After-sales service.

 

Packaging and Delivery

Shipping

We cooperate with professional sea shipping, air and logistics companies to provide you with the best transportation solution.

Payments Terms

T/T, Trade Assurance, Paypal, Western Union, Credit Card, L/C etc.

Delivery Period

For our standard products, the lead time is typically 14 days. For large quantities or customized products, the lead time may extend to 3-4 weeks.

Packaging Details

Each roll of paper is carefully packaged in high-quality, moisture-resistant hardboard paper, providing reliable protection from handling damage and environmental factors.

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Our Factory

 

The FREEWAY was established in 2001. For more than 24 years, we have been working in packaging paper and printing paper, providing products and service for packaging plants, printers, and publishers, paper wholesalers.

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FAQ

 

Q: Why does a high bulk cupstock paper maintain its stiffness?

A: A high bulk cupstock paper made from fresh wood fibre in a thermomechanical pulping process is stiff, even in lower grammages. Paper stiffness is a property that measures the ability of the sheet to withstand a bending force. The good thing about a stiff paper is that you can use a lower grammage, without getting a floppy end product. Since the high bulk cupstock paper has a large volume, it maintains its stiffness even at lower grammages.

Q: What should one consider when buying high bulk cupstock paper in bulk?

A: When purchasing cupstock paper in bulk, buyers should consider factors like material quality, quantity, and sustainability. They also need to think about thickness and coating types to ensure the paper meets various functional requirements. Understanding their supplier's lead time and shipping logistics is important for managing inventory effectively. Businesses often request samples for quality assessment before committing to large orders.

Q: What’s the difference between cupstock paper and regular cardstock?

A: Regular cardstock is primarily used for greeting cards, brochures, and other stationary purposes. Cupstock paper, on the other hand, is specifically designed to hold liquids and withstand various temperatures. It makes it ideal for cups and food containers. Cupstock also often features coatings that enhance its resistance to moisture and grease. These coatings are not commonly found in regular cardstock. Furthermore, cupstock paper is subjected to rigorous durability and leak testing.

Q: How does it contribute to user experience?

A: Cups made with this paper feel sturdy, premium, and comfortable to hold. They also provide better insulation for hot drinks compared to thinner or denser paperboard.

Q: Why is it called “high bulk”?

A: The term “high bulk” refers to the paper’s relatively higher thickness and volume compared to its basis weight. It means the paper feels thicker and stiffer without being excessively heavy.

Q: Is high bulk cupstock paper coated or uncoated?

A: It is usually provided with a PE (polyethylene) coating or PLA (biodegradable coating) on one or both sides to make the paper liquid-resistant. Uncoated versions exist but are less common for beverage use.

We're professional high bulk cupstock paper manufacturers and suppliers in China, specialized in providing high quality customized products. We warmly welcome you to buy high-grade high bulk cupstock paper made in China here from our factory.

Cup Board Paper, Cupstock Raw Material, Cupstock Base Paper
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